James Dixon & Sons of Sheffield - Information
Posted: Mon Oct 05, 2009 8:16 am
An account of a tour through the 'Cornish Place' works of James Dixon & Sons of Sheffield in 1858.
During the last twenty-five years, several houses have sprung into existence in Sheffield in this trade; and, in consequence of the moderate price of the goods, the business has been steadily increasing. There is one house in this line that is worthy of special notice, not only because it is the most extensive in the silver-plating trade in Sheffield, but that it embraces three distinct branches of manufacture, each of which are conducted upon a scale of almost unprecedented magnitude.
On the north side of Sheffield, in the valley of the Don, and on the banks of that stream, the passing stranger may observe a huge brick building, with a stalk of considerable altitude rising out of its centre. The Sheffield people know this place by the name of the " Cornish Works." This name may have been derived from the consumption of tin used in the business carried on there, tin being a Cornish produce. As this establishment is one of considerable interest, both in a commercial and artistic point of view, we will endeavour to give our readers an idea of its various appliances in connection with its threefold manufacturing character. We enter the building on its south-east side, by Cornish-lane. This range contains a suite of counting-offices, private rooms for the members of the firm and some of the upper-servants, storehouse, and packing departments. In commencing a voyage of discovery through this establishment and its wonderful mazes, we cross the quadrangle and enter a new building that forms the north wing, pass up two flights of stone stairs, and land in the show-room. This is an elegant and costly fitted-up saloon, and large enough for a district ball-room. The articles exhibited in the numerous cases in this place are well calculated to arrest attention. In one case we see splendid candelabra, with their foliated branches and trunk supporters, in every style of art; fruit-baskets and flower-stands in fret and filligree-work. Then we observe whole cases filled with bottle and cruet-stands in every imaginable design, both modern and antique. Other cases are embellished with salvers dish-covers, tureens, trays, and urns, some plain and others elaborately chased, tea-sets in every variety of pattern, with goblets and fancy wine-cups. The most massive articles we observed in silver and plated goods were trays and dish-covers. Many of the large trays were plated in the old style, but on Nickel foundations, which made them as good as silver for all practical purposes. Many of the articles, we observed, were got-up in the first style of workmanship, both in design and finish.
From thirty to forty years ago, this class of goods were unattainable by any but the more opulent members of society. At the present time, a really magnificent tea-set can be purchased for less than the price formerly paid for the workmanship. Rivalship, like necessity, is a prolific source of invention. In this trade, competition has been the means of not only improving the character of the goods, but it has also greatly reduced their selling price. Some of the pictures in relief we observed in the show-room were perfect models in art. The numerous modifications of the vase, from the Egyptian and Etruscan upwards, produce an endless variety in the form of goods made for the dinner and breakfast-service. These articles are not only beautiful to the eye, but, as a matter of economy, they are much cheaper for those people who can afford to purchase them than others of an inferior quality, while the purity of the metal is no small recommendation in a sanitary point of view. The manufacture of silver-plated forks and spoons is a leading feature in the business of this house. The introduction of these articles to the dinner-table of late years has been a move in keeping with the taste of the age. The disagreeable and highly offensive taste produced by the chemical action of acid on steel has been done away with by the use of these articles; and, if at all taken care of, well made silver-plated forks or spoons will last more than an ordinary lifetime. We may mention that there are some houses in Sheffield confined to the manufacture of these sort of goods alone, which is no bad proof of the great demand there must be for them in the market. It certainly would be a fortunate circumstance if knives for domestic purposes could be made of the same material.
The class of people who carry on the silver-plating business to any extent, require a large capital, inasmuch as a considerable amount of money must be continually sunk in designs, moulds, and dies. From Ihe general competition there is now in every branch of business, the house that can produce the most elegant designs and newest patterns is sure to receive the greatest amount of public favour. The capital shelved in this establishment in dies and moulds must be very considerable.
On leaving the show-room, we passed through the designing and modelling departments, where a number of the highest class of workmen were employed. Having already described these branches of the business in connection with the grate and fender trade, what we then stated is quite applicable to this business. After having observed some rather delicate manipulation in the modelling-room, our good mentor intimated that we should next visit the spinning-room. This is a large oblong apartment, full of machinery in motion. Our idea of this place, with its revolving wheels, before we entered, had a good deal of the cotton-mill notion in it. Much of the machinery in this room puts one in mind of being in a potter's turning shop. Along the whole length of the side of the apartment that fronts to the yard, there are a large number of turning lathes. The foundations for all articles that are to be made of a globular or cylindrical form, are cut from metal in the sheet, according to the sizes required. Whether a piece of this metal be for a bowl, a jug, urn, or goblet, one of the men here with his wheel in a very short time will fashion it into whatever form is required. The wonderful facility with which the spinners can convert the pieces of flat metal into the most symmetrical and beautiful forms is not a little interesting to the uninitiated. For some time after the introduction of Nickel silver into this business, a very great and what appeared an insurmountable difficulty in working it at the wheel was felt, the metal being so hard and brittle that it was continually giving way under the pressure necessary to give it the required shape. This serious difficulty has been overcome by a different treatment in the compounding. When the articles are finished in the spinningroom, they are sent off to the fitting department where they are supplied with handles, spouts, and such ornamentation or mouldings of a decorative character, as may be required for their class. The soldering process is one of much nicety, and is done here by the aid of oxygen gas. When the different parts of an article are soldered together, the points of union are decidedly the strongest. Such articles as have raised surfaces, or are formed of numerous parts, such as squares etc., require to undergo a very different process to those of a plain make. The divisions of a jug, or a tea-pot, are cut from the sheet, and embossed according to the pattern, and when a sufficient number of parts have been blocked into shape, the whole are artfully combined into the required design under the hand of the solderer. While the metal is undergoing the process of turning it is frequently found necessary to immerse it in a solution of sulphuric acid. Technically speaking, this is termed pickling. Such articles as the workmen beat into form by the hammer require a special treatment. In this case the metal must be frequently annealed, in order to make it sufficiently pliable for working. The annealing is done in furnaces constructed for the purpose and kept heated at a certain temperature. Many of those articles that are made for the breakfast and dinner tables are ornamented with handsome pannels, splendid chased mouldings, or rims in fancy work. In the process of making these, the parts are either moulded or cut and embossed in separate pieces, and are united by soldering. Nearly the whole of the goods of an ornamental character are chased. This process is the finishing one, so far as embellishment is concerned. There are a great number of men employed in this department; and as they require to be persons of superior education, as well as artistic taste, their remuneration is upon a higher scale than any of the other workmen, if we except the designers and modellers. The aroma that salutes the sense of smell on entering the chasing department is not by any means of a pleasing nature. All articles that are to be chased require to be filled with liquid pitch, and such articles as are not hollow are fitted in this material on wood frames. This arrangement protects the articles under treatment from being bulged or otherwise injured in the hands of the men. While in one of the chasing-rooms we were much interested in witnessing the manner in which fruit, flowers, the outlines of animals, and architectural designs were made to spring into existence at the will of the workmen. Under the operations of one man, creeping tendrils were sending their delicate feelers round the corrugated trunk of a mountain-pine, while a beautiful rose-bud was being made to unfold its tender petals by another. Some, again, were shaping limbs with anatomical correctness or forming the lineaments of the human face divine, and one man was engaged over a beautiful group of men and animals on the centre of a large tray.
When the articles intended for electro-plating have been formed, they are filed and smoothed with fine sand and oil. Some are buffed on the wheel, and after having been sufficiently polished, they are sent to be robed in silver or gold, or perhaps in both !
The number of silver-plated spoons and forks turned out in this house is almost incredible. In the manufacture of these articles, all the near cuts that science or machinery can give are taken advantage of; and the consequence is, that they are made with amazing rapidity. In the first process, the sheet-metal is submitted to the tender embrace of a ponderous machine upon the principle of the Nasmyth steamhammer. The metal is here cut into shape and size required. Another machine gives the embryo spoon its concave form, and the prongs of the fork are cut by another. These operations are performed with the quickness of thought. After having passed through these early stages of their existence, the infant spoons and forks are sent to another department, where they are treated with the respect due to their rank in the silver-plated family. They are filed, hammered, or smithed, smoothed and buffed, after which they are ready for the silver-bath.
The next branch of business in this work is that of the Britannia metal. A large number of people, male and female, are employed in the various branches of this trade. The different processes through which these goods pass in making are much the same as those above described. We have already stated that considerable improvements have been introduced into this business, both in the character of the material and in the designs applied to the shape and ornamentation of the articles. The consequence is, that this class of goods have now a very large demand, both at home and abroad. When we state that the Messrs. James Dixon & Son manufacture upwards of 60,000 Britannia metal tea-pots annually, it will convey some idea of their business in this department. Only think, ladies, of the mountains of bohea these little steam-engines are calculated to infuse, and the soothing influence its liquor must exercise over the nervous systems of those who imbibe it!! What tons of saccaharine matter and volumes of innocent gossip will make up the condiments to this delightfully exhilarating beverage! And what thousands of delicate little fingers will be employed in manipulating morning meals, and quiet scandal seasoned post-meridian feasts! How much human sympathy will glow in harmony with the tinkling music of plated spoons, the sweet organs of woman's speech, and the dulcet sound of porcelain cups and saucers! Every pot of this great army will, in all likelihood, have a family history, and many of them will become connected with strange and romantic events. Some of them, after having held the first place at the family board for years, will ultimately be superseded by others more in keeping with the altered circumstances of their owners. Others, again, will hold the post of honour when their silver predecessors have passed into new hands after having been flatteringly described by a knight of the hammer !!
The next branch of business carried on in this establishment is rather of a special character. The two we have noticed above are necessarily associated in our minds with the ideas of domestic comfort and the elegant appliance that surround a comfortable position in society. From the days of Nimrod to our own royal Albert, a large number of the human family, when not engaged in killing each other, have delighted in murdering certain classes of the lower animals. In our own country a love of field sports has characterised all classes of men from the sovereign down to the pig-headed poacher. On leaving the cutting and embossing departments, we were landed in a suit of rooms full of men, women, and boys, busily engaged in manufacturing all descriptions of sporting apparatus. In one room a number of men were employed in soldering the embossed divisions of powder flasks together, in another men were seen turning lids for flasks and shot measures. Some again were making liquor flasks, both in Nickel silver and bronze. The most of these latter articles are encased in leather or fine wicker work. Large numbers of people were engaged in making pouches and shot-belts in various designs. We believe this firm is fained over the world for their appliances in this business. Whether the sportsman ranges the backwoods of America, or scents the fragrant heather on the braes aboon Benau, he is almost sure to carry the private mark of this house with him on some of his murdering instruments.
After having feasted our eyes in this department, we were conducted to a part of the establishment were few strangers are allowed to visit. This is the place where modern Alchemy performs greater wonders than the ancient philosophers ever dreamed of. This is the electro-plating department. There can be no doubt that electricity is the most active agent of the Almighty's power, not only in sustaining life, but in regulating the forms and combinations of matter. It is now some years since this extraordinary subtile power was called in to the assistance of art manufacture, since which many of our productions have assumed new forms and characters. The revolution that has taken place in these matters can no where be seen to greater advantage than in the process of electro-plating, whether in gold, silver, or copper. The rooms set apart for this work are on the ground floor. The batteries are in the cellars underground, and their conducting wires lead to the silvering troughs, where they can be connected or disconnected as circumstances may demand. When the electricity is in a state of quiescence the liquid in the jars is perfectly still, but the moment the circle is connected, like the pool of Siloam, the waters become agitated. The most of people know how a galvanic battery is formed. We may mention, however, that the liquid in the jars made to act upon the battery, is a solution of sulphuric acid and water. When articles are sent to be plated, they are first of all passed through several vats containing strong solutions of potash ; these are kept at a temperature of from 200 to 212 degrees. When the articles are perfectly cleaned, they are immersed in a preparatory silvering bath for a few minutes. This bath is acted upon by an extra strong battery. If the article submitted to this process fails in receiving the necessary coating, it is a proof there is something wrong, and the consequence is, it must be sent back to undergo a second cleansing. When the goods are deposited in the regular silvering troughs, they are allowed to remain until they receive whatever amount of that metal is requisite for the class to which they belong. We may mention that this firm do not make plated goods of an inferior quality. All articles are therefore plated upon a scale commensurate with their market value. It must be observed that while the articles are passing through the electro-plating department, none of them are ever touched by the hands of the workmen, and when put in the bath each separate article is suspended by a piece of copper wire. The silver used in plating is in large sheets fixed athwart the troughs in various compartments. When the connecting wires are applied the mysterious power of the electric principle begins to reduce the sheets of silver, and at the same instant the liberated particles of the metal fly off to the base material, and forms, as it were, a morganic alliance. We believe one of the principal agents in this matrimonial ceremony is a strong solution of cyanide of potassium. The process of gilding with gold is somewhat different. A piece of sheet gold is suspended by a copper wire, the solution is made to fall upon it; this liquid carries off the metal in atoms, and drops on, or into, the article beneath where the gold is deposited. In numerous cases the inside of the articles only require gilding; in order therefore that the gold should adhere to the parts intended to be covered, the rest of the surface is coated with a solution of gum. The person in charge of this department must have a thorough knowledge of the business, and be able to regulate the baths with greatest nicety. In consequence of the exceedingly ticklish and precarious nature of the electro-plating process, numbers of manufacturers who do a large trade find it cheaper to send their goods to the electro-platers who confine themselves solely to the business, than have it done on their own premises. If a quantity of goods should be submitted to the bath and fail in the plating process in receiving a uniform coating, the whole of the silver that adheres to them, the time and the labour employed, would all be lost. It will be obvious to the reader that much of the success of the plating operation will depend upon the articles being thoroughly freed from grease or other foreign matter in the cleansing process.
After the articles have been finished by the platers, they are transported to the burnishing and polishing rooms to receive the kindly attention and care of a number of ladies. The process of shampooing, or polishing by the hand, may be supposed a very simple one; so it is, but we may remark that there are only certain kinds of hands suitable for the work. Those ladies whose hands are indicative of hard hearts and dry skins will not do, neither will your Desdemona humid palms answer. It is a curious fact, that silver cannot be so effectively polished by any other method as by the palm of the human hand. The process of burnishing is a very nice and clean one. This is done by the gentle friction of a small tool made of a very fine sort of stone. In those articles where one part of the metal is left dull or frosted, and others burnished, the contrast of the clear and dull metal produces a very pleasing effect. This sort of work is very frequently seen in candelabra and epergnes, and is well calculated to relieve the monotony which otherwise would prevail.
In consequence of the very extensive nature of the business done by this firm, they are enabled to compound their own metals. Whether there is any direct saving in their doing so we cannot say ; one thing, however, is certain, it enables them to regulate it to suit the different purposes of their business. These gentlemen consume four hundred ounces of silver in their electro-plating alone, weekly, upon an average the year round, which is a pretty good indication of the extensive character of their business. The number of people in their employ average above six hundred, and they consume four thousand feet of gas daily of their own making for lighting and manufacturing purposes. In our next article we will have occasion to notice the influence this firm exercises over the social condiiion of their workpeople, and the general prosperity of the town of Sheffield. In concluding this very imperfect sketch, we may remark that we never were in any public work where those employed in it were so apparently comfortable, clean and respectable in their persons.
and,
We have no desire to draw invidious distinctions in the observations and statements we are about to make, but as the circumstances came under our observation, it is our duty to make them public. The conduct of Messrs. James Dixon & Sons to their work-people is proof that they thoroughly understand the responsibility and the duties of their position. We have already stated that these gentlemen employ upwards of 600 people. The following is the manner in which they treat their servants. In the first place, every married man is provided with a comfortable cottage, at a moderate rent, in an agreeable suburb of the town. Each of these cottages is embellished with a flower-plot in the front and a garden in the rear, sufficiently large to produce vegetables for a good-sized family. In order to cultivate a taste among the men for botanical and horticultural pursuits, the Messrs. Dixon & Sons give a certain number of prizes to their tenants twice a year to be competed for. These prizes are divided among the successful competitors for having produced the best flowers and kitchen-garden vegetables. In order that their workmen may have time and opportunity to cultivate their little gardens and otherwise enjoy themselves, every man, woman, and child in the employment of this firm has a half-holiday every Wednesday throughout the year. If this half-holiday were looked upon as a pecuniary sacrifice, it would appear no trivial matter, it would amount to the loss of a day's labour of 15,600 people; and, if we take their wages at 2s. a head, we have the nice little sum of £780!! The interest these gentlemen take in their work-people does not end here, they also provide, to a certain extent, for the education of their children ; and such young men as show any aptitude or taste for drawing are sent to the School of Design, after which they are employed in the higher branches of the business in the works.
The idea of elevating the tastes and humanizing the minds of the people by the means of cultivating flowers is certainly a happy one, and is well calculated to produce a spirit of generous emulation. A familiarity with the beautiful must have a soothing influence over the mind, as well as conducing, in this instance, to habits of industry and sobriety. Such conduct as this needs no comment of ours to recommend it, and all we would add is, that it would be well for the community at large if other large employers would do in like manner.
The religious bodies who have been most forward in pressing their services upon the working-classes have made even a greater mistake than the philosophers. For some time past these gentlemen have been constant in their endeavours to rob the people of their amusements, without affording them the choice of others of a more rational character. In our opinion, the greatest mistake they have made has been in their endeavour to force the observance of the Jewish Sabbath with all its gloomy and spirit-depressing tendencies on the people. The best friends of the working classes are those who, like Messrs. Dixon & Sons, endeavour to teach them sobriety and self-respect. And if they are to be taught religion, the surest way to do so will be by the force of good example and kindly treatment.
Source: Commercial Enterprise and Social Progress or Gleanings in London, Sheffield, Glasgow and Dublin by James Dawson Burn--1858.
Trev.
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During the last twenty-five years, several houses have sprung into existence in Sheffield in this trade; and, in consequence of the moderate price of the goods, the business has been steadily increasing. There is one house in this line that is worthy of special notice, not only because it is the most extensive in the silver-plating trade in Sheffield, but that it embraces three distinct branches of manufacture, each of which are conducted upon a scale of almost unprecedented magnitude.
On the north side of Sheffield, in the valley of the Don, and on the banks of that stream, the passing stranger may observe a huge brick building, with a stalk of considerable altitude rising out of its centre. The Sheffield people know this place by the name of the " Cornish Works." This name may have been derived from the consumption of tin used in the business carried on there, tin being a Cornish produce. As this establishment is one of considerable interest, both in a commercial and artistic point of view, we will endeavour to give our readers an idea of its various appliances in connection with its threefold manufacturing character. We enter the building on its south-east side, by Cornish-lane. This range contains a suite of counting-offices, private rooms for the members of the firm and some of the upper-servants, storehouse, and packing departments. In commencing a voyage of discovery through this establishment and its wonderful mazes, we cross the quadrangle and enter a new building that forms the north wing, pass up two flights of stone stairs, and land in the show-room. This is an elegant and costly fitted-up saloon, and large enough for a district ball-room. The articles exhibited in the numerous cases in this place are well calculated to arrest attention. In one case we see splendid candelabra, with their foliated branches and trunk supporters, in every style of art; fruit-baskets and flower-stands in fret and filligree-work. Then we observe whole cases filled with bottle and cruet-stands in every imaginable design, both modern and antique. Other cases are embellished with salvers dish-covers, tureens, trays, and urns, some plain and others elaborately chased, tea-sets in every variety of pattern, with goblets and fancy wine-cups. The most massive articles we observed in silver and plated goods were trays and dish-covers. Many of the large trays were plated in the old style, but on Nickel foundations, which made them as good as silver for all practical purposes. Many of the articles, we observed, were got-up in the first style of workmanship, both in design and finish.
From thirty to forty years ago, this class of goods were unattainable by any but the more opulent members of society. At the present time, a really magnificent tea-set can be purchased for less than the price formerly paid for the workmanship. Rivalship, like necessity, is a prolific source of invention. In this trade, competition has been the means of not only improving the character of the goods, but it has also greatly reduced their selling price. Some of the pictures in relief we observed in the show-room were perfect models in art. The numerous modifications of the vase, from the Egyptian and Etruscan upwards, produce an endless variety in the form of goods made for the dinner and breakfast-service. These articles are not only beautiful to the eye, but, as a matter of economy, they are much cheaper for those people who can afford to purchase them than others of an inferior quality, while the purity of the metal is no small recommendation in a sanitary point of view. The manufacture of silver-plated forks and spoons is a leading feature in the business of this house. The introduction of these articles to the dinner-table of late years has been a move in keeping with the taste of the age. The disagreeable and highly offensive taste produced by the chemical action of acid on steel has been done away with by the use of these articles; and, if at all taken care of, well made silver-plated forks or spoons will last more than an ordinary lifetime. We may mention that there are some houses in Sheffield confined to the manufacture of these sort of goods alone, which is no bad proof of the great demand there must be for them in the market. It certainly would be a fortunate circumstance if knives for domestic purposes could be made of the same material.
The class of people who carry on the silver-plating business to any extent, require a large capital, inasmuch as a considerable amount of money must be continually sunk in designs, moulds, and dies. From Ihe general competition there is now in every branch of business, the house that can produce the most elegant designs and newest patterns is sure to receive the greatest amount of public favour. The capital shelved in this establishment in dies and moulds must be very considerable.
On leaving the show-room, we passed through the designing and modelling departments, where a number of the highest class of workmen were employed. Having already described these branches of the business in connection with the grate and fender trade, what we then stated is quite applicable to this business. After having observed some rather delicate manipulation in the modelling-room, our good mentor intimated that we should next visit the spinning-room. This is a large oblong apartment, full of machinery in motion. Our idea of this place, with its revolving wheels, before we entered, had a good deal of the cotton-mill notion in it. Much of the machinery in this room puts one in mind of being in a potter's turning shop. Along the whole length of the side of the apartment that fronts to the yard, there are a large number of turning lathes. The foundations for all articles that are to be made of a globular or cylindrical form, are cut from metal in the sheet, according to the sizes required. Whether a piece of this metal be for a bowl, a jug, urn, or goblet, one of the men here with his wheel in a very short time will fashion it into whatever form is required. The wonderful facility with which the spinners can convert the pieces of flat metal into the most symmetrical and beautiful forms is not a little interesting to the uninitiated. For some time after the introduction of Nickel silver into this business, a very great and what appeared an insurmountable difficulty in working it at the wheel was felt, the metal being so hard and brittle that it was continually giving way under the pressure necessary to give it the required shape. This serious difficulty has been overcome by a different treatment in the compounding. When the articles are finished in the spinningroom, they are sent off to the fitting department where they are supplied with handles, spouts, and such ornamentation or mouldings of a decorative character, as may be required for their class. The soldering process is one of much nicety, and is done here by the aid of oxygen gas. When the different parts of an article are soldered together, the points of union are decidedly the strongest. Such articles as have raised surfaces, or are formed of numerous parts, such as squares etc., require to undergo a very different process to those of a plain make. The divisions of a jug, or a tea-pot, are cut from the sheet, and embossed according to the pattern, and when a sufficient number of parts have been blocked into shape, the whole are artfully combined into the required design under the hand of the solderer. While the metal is undergoing the process of turning it is frequently found necessary to immerse it in a solution of sulphuric acid. Technically speaking, this is termed pickling. Such articles as the workmen beat into form by the hammer require a special treatment. In this case the metal must be frequently annealed, in order to make it sufficiently pliable for working. The annealing is done in furnaces constructed for the purpose and kept heated at a certain temperature. Many of those articles that are made for the breakfast and dinner tables are ornamented with handsome pannels, splendid chased mouldings, or rims in fancy work. In the process of making these, the parts are either moulded or cut and embossed in separate pieces, and are united by soldering. Nearly the whole of the goods of an ornamental character are chased. This process is the finishing one, so far as embellishment is concerned. There are a great number of men employed in this department; and as they require to be persons of superior education, as well as artistic taste, their remuneration is upon a higher scale than any of the other workmen, if we except the designers and modellers. The aroma that salutes the sense of smell on entering the chasing department is not by any means of a pleasing nature. All articles that are to be chased require to be filled with liquid pitch, and such articles as are not hollow are fitted in this material on wood frames. This arrangement protects the articles under treatment from being bulged or otherwise injured in the hands of the men. While in one of the chasing-rooms we were much interested in witnessing the manner in which fruit, flowers, the outlines of animals, and architectural designs were made to spring into existence at the will of the workmen. Under the operations of one man, creeping tendrils were sending their delicate feelers round the corrugated trunk of a mountain-pine, while a beautiful rose-bud was being made to unfold its tender petals by another. Some, again, were shaping limbs with anatomical correctness or forming the lineaments of the human face divine, and one man was engaged over a beautiful group of men and animals on the centre of a large tray.
When the articles intended for electro-plating have been formed, they are filed and smoothed with fine sand and oil. Some are buffed on the wheel, and after having been sufficiently polished, they are sent to be robed in silver or gold, or perhaps in both !
The number of silver-plated spoons and forks turned out in this house is almost incredible. In the manufacture of these articles, all the near cuts that science or machinery can give are taken advantage of; and the consequence is, that they are made with amazing rapidity. In the first process, the sheet-metal is submitted to the tender embrace of a ponderous machine upon the principle of the Nasmyth steamhammer. The metal is here cut into shape and size required. Another machine gives the embryo spoon its concave form, and the prongs of the fork are cut by another. These operations are performed with the quickness of thought. After having passed through these early stages of their existence, the infant spoons and forks are sent to another department, where they are treated with the respect due to their rank in the silver-plated family. They are filed, hammered, or smithed, smoothed and buffed, after which they are ready for the silver-bath.
The next branch of business in this work is that of the Britannia metal. A large number of people, male and female, are employed in the various branches of this trade. The different processes through which these goods pass in making are much the same as those above described. We have already stated that considerable improvements have been introduced into this business, both in the character of the material and in the designs applied to the shape and ornamentation of the articles. The consequence is, that this class of goods have now a very large demand, both at home and abroad. When we state that the Messrs. James Dixon & Son manufacture upwards of 60,000 Britannia metal tea-pots annually, it will convey some idea of their business in this department. Only think, ladies, of the mountains of bohea these little steam-engines are calculated to infuse, and the soothing influence its liquor must exercise over the nervous systems of those who imbibe it!! What tons of saccaharine matter and volumes of innocent gossip will make up the condiments to this delightfully exhilarating beverage! And what thousands of delicate little fingers will be employed in manipulating morning meals, and quiet scandal seasoned post-meridian feasts! How much human sympathy will glow in harmony with the tinkling music of plated spoons, the sweet organs of woman's speech, and the dulcet sound of porcelain cups and saucers! Every pot of this great army will, in all likelihood, have a family history, and many of them will become connected with strange and romantic events. Some of them, after having held the first place at the family board for years, will ultimately be superseded by others more in keeping with the altered circumstances of their owners. Others, again, will hold the post of honour when their silver predecessors have passed into new hands after having been flatteringly described by a knight of the hammer !!
The next branch of business carried on in this establishment is rather of a special character. The two we have noticed above are necessarily associated in our minds with the ideas of domestic comfort and the elegant appliance that surround a comfortable position in society. From the days of Nimrod to our own royal Albert, a large number of the human family, when not engaged in killing each other, have delighted in murdering certain classes of the lower animals. In our own country a love of field sports has characterised all classes of men from the sovereign down to the pig-headed poacher. On leaving the cutting and embossing departments, we were landed in a suit of rooms full of men, women, and boys, busily engaged in manufacturing all descriptions of sporting apparatus. In one room a number of men were employed in soldering the embossed divisions of powder flasks together, in another men were seen turning lids for flasks and shot measures. Some again were making liquor flasks, both in Nickel silver and bronze. The most of these latter articles are encased in leather or fine wicker work. Large numbers of people were engaged in making pouches and shot-belts in various designs. We believe this firm is fained over the world for their appliances in this business. Whether the sportsman ranges the backwoods of America, or scents the fragrant heather on the braes aboon Benau, he is almost sure to carry the private mark of this house with him on some of his murdering instruments.
After having feasted our eyes in this department, we were conducted to a part of the establishment were few strangers are allowed to visit. This is the place where modern Alchemy performs greater wonders than the ancient philosophers ever dreamed of. This is the electro-plating department. There can be no doubt that electricity is the most active agent of the Almighty's power, not only in sustaining life, but in regulating the forms and combinations of matter. It is now some years since this extraordinary subtile power was called in to the assistance of art manufacture, since which many of our productions have assumed new forms and characters. The revolution that has taken place in these matters can no where be seen to greater advantage than in the process of electro-plating, whether in gold, silver, or copper. The rooms set apart for this work are on the ground floor. The batteries are in the cellars underground, and their conducting wires lead to the silvering troughs, where they can be connected or disconnected as circumstances may demand. When the electricity is in a state of quiescence the liquid in the jars is perfectly still, but the moment the circle is connected, like the pool of Siloam, the waters become agitated. The most of people know how a galvanic battery is formed. We may mention, however, that the liquid in the jars made to act upon the battery, is a solution of sulphuric acid and water. When articles are sent to be plated, they are first of all passed through several vats containing strong solutions of potash ; these are kept at a temperature of from 200 to 212 degrees. When the articles are perfectly cleaned, they are immersed in a preparatory silvering bath for a few minutes. This bath is acted upon by an extra strong battery. If the article submitted to this process fails in receiving the necessary coating, it is a proof there is something wrong, and the consequence is, it must be sent back to undergo a second cleansing. When the goods are deposited in the regular silvering troughs, they are allowed to remain until they receive whatever amount of that metal is requisite for the class to which they belong. We may mention that this firm do not make plated goods of an inferior quality. All articles are therefore plated upon a scale commensurate with their market value. It must be observed that while the articles are passing through the electro-plating department, none of them are ever touched by the hands of the workmen, and when put in the bath each separate article is suspended by a piece of copper wire. The silver used in plating is in large sheets fixed athwart the troughs in various compartments. When the connecting wires are applied the mysterious power of the electric principle begins to reduce the sheets of silver, and at the same instant the liberated particles of the metal fly off to the base material, and forms, as it were, a morganic alliance. We believe one of the principal agents in this matrimonial ceremony is a strong solution of cyanide of potassium. The process of gilding with gold is somewhat different. A piece of sheet gold is suspended by a copper wire, the solution is made to fall upon it; this liquid carries off the metal in atoms, and drops on, or into, the article beneath where the gold is deposited. In numerous cases the inside of the articles only require gilding; in order therefore that the gold should adhere to the parts intended to be covered, the rest of the surface is coated with a solution of gum. The person in charge of this department must have a thorough knowledge of the business, and be able to regulate the baths with greatest nicety. In consequence of the exceedingly ticklish and precarious nature of the electro-plating process, numbers of manufacturers who do a large trade find it cheaper to send their goods to the electro-platers who confine themselves solely to the business, than have it done on their own premises. If a quantity of goods should be submitted to the bath and fail in the plating process in receiving a uniform coating, the whole of the silver that adheres to them, the time and the labour employed, would all be lost. It will be obvious to the reader that much of the success of the plating operation will depend upon the articles being thoroughly freed from grease or other foreign matter in the cleansing process.
After the articles have been finished by the platers, they are transported to the burnishing and polishing rooms to receive the kindly attention and care of a number of ladies. The process of shampooing, or polishing by the hand, may be supposed a very simple one; so it is, but we may remark that there are only certain kinds of hands suitable for the work. Those ladies whose hands are indicative of hard hearts and dry skins will not do, neither will your Desdemona humid palms answer. It is a curious fact, that silver cannot be so effectively polished by any other method as by the palm of the human hand. The process of burnishing is a very nice and clean one. This is done by the gentle friction of a small tool made of a very fine sort of stone. In those articles where one part of the metal is left dull or frosted, and others burnished, the contrast of the clear and dull metal produces a very pleasing effect. This sort of work is very frequently seen in candelabra and epergnes, and is well calculated to relieve the monotony which otherwise would prevail.
In consequence of the very extensive nature of the business done by this firm, they are enabled to compound their own metals. Whether there is any direct saving in their doing so we cannot say ; one thing, however, is certain, it enables them to regulate it to suit the different purposes of their business. These gentlemen consume four hundred ounces of silver in their electro-plating alone, weekly, upon an average the year round, which is a pretty good indication of the extensive character of their business. The number of people in their employ average above six hundred, and they consume four thousand feet of gas daily of their own making for lighting and manufacturing purposes. In our next article we will have occasion to notice the influence this firm exercises over the social condiiion of their workpeople, and the general prosperity of the town of Sheffield. In concluding this very imperfect sketch, we may remark that we never were in any public work where those employed in it were so apparently comfortable, clean and respectable in their persons.
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We have no desire to draw invidious distinctions in the observations and statements we are about to make, but as the circumstances came under our observation, it is our duty to make them public. The conduct of Messrs. James Dixon & Sons to their work-people is proof that they thoroughly understand the responsibility and the duties of their position. We have already stated that these gentlemen employ upwards of 600 people. The following is the manner in which they treat their servants. In the first place, every married man is provided with a comfortable cottage, at a moderate rent, in an agreeable suburb of the town. Each of these cottages is embellished with a flower-plot in the front and a garden in the rear, sufficiently large to produce vegetables for a good-sized family. In order to cultivate a taste among the men for botanical and horticultural pursuits, the Messrs. Dixon & Sons give a certain number of prizes to their tenants twice a year to be competed for. These prizes are divided among the successful competitors for having produced the best flowers and kitchen-garden vegetables. In order that their workmen may have time and opportunity to cultivate their little gardens and otherwise enjoy themselves, every man, woman, and child in the employment of this firm has a half-holiday every Wednesday throughout the year. If this half-holiday were looked upon as a pecuniary sacrifice, it would appear no trivial matter, it would amount to the loss of a day's labour of 15,600 people; and, if we take their wages at 2s. a head, we have the nice little sum of £780!! The interest these gentlemen take in their work-people does not end here, they also provide, to a certain extent, for the education of their children ; and such young men as show any aptitude or taste for drawing are sent to the School of Design, after which they are employed in the higher branches of the business in the works.
The idea of elevating the tastes and humanizing the minds of the people by the means of cultivating flowers is certainly a happy one, and is well calculated to produce a spirit of generous emulation. A familiarity with the beautiful must have a soothing influence over the mind, as well as conducing, in this instance, to habits of industry and sobriety. Such conduct as this needs no comment of ours to recommend it, and all we would add is, that it would be well for the community at large if other large employers would do in like manner.
The religious bodies who have been most forward in pressing their services upon the working-classes have made even a greater mistake than the philosophers. For some time past these gentlemen have been constant in their endeavours to rob the people of their amusements, without affording them the choice of others of a more rational character. In our opinion, the greatest mistake they have made has been in their endeavour to force the observance of the Jewish Sabbath with all its gloomy and spirit-depressing tendencies on the people. The best friends of the working classes are those who, like Messrs. Dixon & Sons, endeavour to teach them sobriety and self-respect. And if they are to be taught religion, the surest way to do so will be by the force of good example and kindly treatment.
Source: Commercial Enterprise and Social Progress or Gleanings in London, Sheffield, Glasgow and Dublin by James Dawson Burn--1858.
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